Darryl Keil Last Activity 2025-09-09 11:09 AM
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125250

Posts: 7

Joined: 2008-01-04
Location: cold spring, ky

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Subject : Question about the router jig for joining from the video.
Posted : 2008-01-27 3:52 PM
Post #34332
I just purchased your video and was wondering what kind of wood you used for the router joining jig, and possibly dimensions. I am new to veneering and would love to become proficient at it. I found the video very informative for someone that lacks experience, such as, myself. Also, is 1/4" mdf too thin of a substrate? I wanted to attempt to make some panels for a wall. Sorry for the elementary questions. Thanks to anyone who replies.


 
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Darryl Keil

Posts: 1455

Joined: 2003-05-22
Location: Maine

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Subject : RE: Question about the router jig for joining from the video.
Posted : 2008-01-27 7:44 PM
Post #34335 - In reply to #34332
Glad to here the video was useful for you.

I made the 2x4 beams out of maple, but any hardwood would do. The 8" wide pieces that actually sandwich the veneer were MDF but I would suggest plywood. I used MDF because I had scraps laying around at the time that were close to that size, not because it was the best choice.

You can definitely veneer to 1/4" MDF, just make sure you veneer both sides to keep the panel stable.

Darryl

PS. By the way, whats your name? I find the internet rather impersonal so being able to address somebody by their name makes it a touch more friendly for me. I just couldn't bring myself to put 125250 as your name at the beginning of this post.


 
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125250

Posts: 7

Joined: 2008-01-04
Location: cold spring, ky

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Subject : RE: Question about the router jig for joining from the video.
Posted : 2008-01-27 8:04 PM
Post #34336 - In reply to #34335
Darryl,
My apologies, my name is Glen. Thanks for replying, I really appreciate it. Another question, how think, and what kind of plywood should I get? How long do you suggest making it? I am really excited about building the jig and trying it out. I "attempted" a bathroom project with my limited woodworking skills. I was not happy with the results, but I am eager to learn (especially veneering and marquetry). Here is a pic of the project if you want a good laugh. Have a good night.
Attached file : 000_0023.jpg (49KB - 219 downloads)



 
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Darryl Keil

Posts: 1455

Joined: 2003-05-22
Location: Maine

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Subject : RE: Question about the router jig for joining from the video.
Posted : 2008-01-28 7:05 PM
Post #34338 - In reply to #34336
Glen,

What plywood you use for the jig really doesnt matter as long as its good and smooth. 3/4" is fine, thats what my jig is. I would suggest about 50" long which means you could get any veneer 48" comfortably in the jig.

I wouldnt laugh at anyones work and your veneered panel is a great start. Its the fact that a person will attempt something new and stretch their skill level that I applaud.

Darryl


 
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125250

Posts: 7

Joined: 2008-01-04
Location: cold spring, ky

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Subject : RE: Question about the router jig for joining from the video.
Posted : 2008-01-29 6:19 AM
Post #34342 - In reply to #34338
Thanks for the help.


 
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Don Stephan

Posts: 825

Joined: 2003-07-18
Location: Cincinnati, Ohio

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Subject : RE: Question about the router jig for joining from the video.
Posted : 2008-01-31 7:58 PM
Post #34347 - In reply to #34342
My jig was entirely 3/4" plywood, probably baltic birch because of its greater stability.

The router jig worked well for me, and it certainly is inexpensive. On a couple occasions, I had to slide the packet out another 3/32" and make another pass because of chipout. Once or twice I had to make a third pass, and did so backwards, or climb cutting.

I actually ran the piece of plywood that the router bearing would be following through the jointer before I glued up the jig, so have the straightest possible edge.

In the last couple years, several of us have found that the Festool circular saw and Festool edge guide are even less likely to leave chipout. The initial cost is MUCH greater but I've used the saw and guide several times for other cuts that would have been very difficult or nigh impossible otherwise without extensive time.

Don
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