Darryl Keil Last Activity 2026-01-12 8:29 AM
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Keith Rust

Posts: 8

Joined: 2003-08-26
Location: Dallas.TX

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Subject : curved front drawers
Posted : 2003-08-26 2:49 PM
Post #30952

I am making a curved front chest or drawers that will be veneered in American sycamore. The drawer fronts are about 32 inches long and the widest one is 9 inches. I am planning to resaw maple into 3/32 thick plies for the substrate and will end up with fronts that are about 5/8 thick. The questions:
1. Should I do a pressing to glue up the plies first and then a second pressing with face and backer veneers, or would you go for it all at once?

2. I am using hard maple in order to have a light colored substrate to go with the sycamore. I will be cutting dovetails for joinery and will probably use a darker wood (walnut?) for the sides. Do you think poplar or another light wood would work as well for the fronts and still look classy? My concerns are stability, esthetics, and cost (in that order!).

3. Lastly, if you have any tips on a hand-applied finish for sycamore that might warm it up a bit but still show off the quartered grain, I would like to hear them. Thanks, Keith





 
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Darryl Keil

Posts: 1456

Joined: 2003-05-22
Location: Maine

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Subject : RE: curved front drawers
Posted : 2003-08-26 6:53 PM
Post #30953 - In reply to #30952

Keith,

You can glue up all the core laminations along with the veneer at the same time if you want to. Personally, I like to do the core in one shot and add the veneer in a second pressing. My logic is, that if anything goes wrong with the core pressing I dont loose the veneers at the same time. When doing it in two pressings I get to make sure the bent lamination is just what I want before applying the veneer. Rarely do I have a problem, but those couple of times when something went wrong with the core layup I was very glad I did it in two steps.

Maple for the core is fine although poplar would be a little closer to the color of sycamore. Just make sure you get poplar that is all white without the green. Sometimes this all white poplar is called "popple".

As far as a finish goes which would warm it up, an oil finish would do that best in my opinion. If you need a little more protection than an oil finish would give you, apply the oil, then let it dry a week and apply a laquer or urethane on top. This will give you the warmth you want with the extra protection of a "film" finish.

Sincerely
Darryl Keil


 
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Don Stephan

Posts: 825

Joined: 2003-07-18
Location: Cincinnati, Ohio

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Subject : RE: curved front drawers
Posted : 2003-08-26 9:27 PM
Post #30954 - In reply to #30953

Keith: Regarding your finish, you might consider padding on some light colored shellac. I have had some success following the "how to" article and using the materials offered by Jeff Jewitt at www.homesteadfinishing.com. If using quarter sawn sycamore, a light coat of linseed will really accent the figure. Let it dry a couple days, then pad on shellac to further enhance the figure and if you like add some color with dewaxed orange or by tinting some dewaxed white shellac. After it dries, almost anything will adhere to dewaxed shellac


 
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Keith Rust

Posts: 8

Joined: 2003-08-26
Location: Dallas.TX

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Subject : RE: curved front drawers
Posted : 2003-08-27 1:41 PM
Post #30956 - In reply to #30953

Darryl
The usual lumber sources down here don't have popple. Someone suggested aspen. Any opinions? I am not trying to get an exact match of color, I just want to use a stable wood that will have pretty end grain for the dovetails.
Thanks for your help, Keith


 
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Darryl Keil

Posts: 1456

Joined: 2003-05-22
Location: Maine

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Subject : RE: curved front drawers
Posted : 2003-08-28 7:06 AM
Post #30958 - In reply to #30956

Yes, I think aspen would work fine. If getting the color just perfect is not that important and hunting down the aspen is a hassle, use the maple. It is denser and will hold the dovetails better than the aspen will anyway.

Sincerely
Darryl Keil


 
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Keith Rust

Posts: 8

Joined: 2003-08-26
Location: Dallas.TX

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Subject : RE: curved front drawers
Posted : 2003-08-28 1:54 PM
Post #30960 - In reply to #30958

Thanks,
My first choice was the maple so I'll run with that.
Keith


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