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Jason Stumpf
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mark,
try setting yourself up like many boatbuilders set up for cold-moulding wood hulls: glue is applied to the substrate, apply your veneer, lay on a mat that will function as a caul, lay on some screen (such as they have for sale on the vacupress website) so the air will evacuate evenly, lay on a sheet of vinyl with a nipple placed in the center. the edges of the vinyl get taped down to the working surface to seal it off, and the vacuum press gets connected to the nipple, and away we go...
keep in mind too, that most boatbuilders (and probably all wooden boatbuiders) will admit that boats are not the best location for veneer. regarding the bad substrate, you must fix that if you want the new veneer to look right, (and/or stay in place!) can you remove the substrate and replace it? or use a router to cut out the bad area and glue in new plywood? as a last resort, you may get away with fairing the area with thickened epoxy and veneering over that. good luck, hope this helps a bit...
jason
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