Don Stephan
Posts: 825
Joined: 2003-07-18
Location: Cincinnati, Ohio
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Roger:
I expect that exterior doors have insulation in their core, which honeycomb would not provide. For security purposes, you'd have to use perhaps 1/2" thick plywood or similar on the outside, and for balancing purposes the same on the inside, which wouldn't leave a lot of room for the honeycomb. If you need the ability to veneer the skins you could purchase unpainted slab wood doors and apply veneer to them. I'd suggest looking for an inexpensive damaged door and experiment first, especially with a finish that could withstand the elements and sun. Good luck!
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